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化学工业与工程 2013, Vol. 30 Issue (4) :68-72    DOI:
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超临界沥青喷雾造粒中的戊烷闪蒸CFD模拟
聂永广, 毛羽, 王江云, 王娟
中国石油大学重质油国家重点实验室,北京 102249
CFD Simulation of Supercritical Pentane Flash Boiling in Asphalt Granulation
 NIE  Yong-Guang, MAO  Yu, WANG  Jiang-Yun, WANG  Juan
State Key Laboratory of Heavy Oil Processing, China University of Petroleum, Beijing 102249, China

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摘要 重油梯级分离技术作为重油轻质化的新工艺,它通过耦合渣油萃取和沥青喷雾造粒过程,有效的简化重油处理的工艺流程,减少设备成本。在此工艺流程中,处于超临界状态的戊烷的闪蒸速率对沥青造粒质量起到了关键作用。根据其减压过程中的质量和热量传递机理,改进了戊烷闪蒸的经验模型,并将其植入到CFD软件FLUENT中,使其能较为准确的预测闪蒸雾化的非平衡热力学过程。同时对气液戊烷和沥青的三相闪蒸流动过程进行了数值模拟,结果显示喷嘴结构是控制闪蒸速率的关键,直接影响了沥青造粒的质量;此外沥青相的加入为戊烷的相变过程提供了更多能量,提高了戊烷在喷嘴内的汽化率。
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聂永广
毛羽
王江云
王娟
关键词超临界戊烷   沥青造粒   闪蒸   数值模拟   混合模型   喷嘴结构     
Abstract: Deep stage separation of heavy oil is a new technique invented in recent years, which can simplify process and reduces equipment cost by coupling the supercritical extraction and spray granulation. In this process, pentane flash-boiling rate is a key factor to quality control of asphalt granulation. According to the mechanism of mass and heat transfer in the process of pressure-driven phase change, an empirical model was developed and implanted into commercial code Fluent for pentane flashboiling simulation. The flash-boiling flow simulation of the mixture pentane and asphalt was carried out. Simulation results show that the structure of nozzle has a vital effect on vaporization rate of pentane. The nozzle with conical section is fit for supercritical spray granulation. Furthermore, in this process, asphalt supplies more energy for the flash-boiling of pentane, which leads to the enhancement of the pentane vaporization rate.
Keywordssupercritical pentane   asphalt granulation   flash-boiling   numerical simulation   mixture model   nozzle structure     
Received 2012-10-21;
Fund:

国家重点基础研究发展规划(973计划) 项目资助(2010CB226902)。

Corresponding Authors: 毛羽,E-mail: ymaocup@gmail.com。     Email: ymaocup@gmail.com
About author: 聂永广(1982-),男,博士研究生,从事多相流动与分离技术的数值模拟研究。
引用本文:   
聂永广, 毛羽, 王江云, 王娟.超临界沥青喷雾造粒中的戊烷闪蒸CFD模拟[J].  化学工业与工程, 2013,30(4): 68-72
NIE Yong-Guang, MAO Yu, WANG Jiang-Yun, WANG Juan.CFD Simulation of Supercritical Pentane Flash Boiling in Asphalt Granulation[J].  Chemcial Industry and Engineering, 2013,30(4): 68-72
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